AS9102 First Article Inspection

AS9102 First Article Inspection,
end to end.

FAIRQA is the aerospace quality platform built around AS9102 FAI. Expert engineers, expert guidance, professional community, and workflow automation, all focused on getting your FAI packages clean, compliant, and approved.

What is AS9102?

The aerospace standard for First Article Inspection.

AS9102 defines how aerospace manufacturers prove a manufacturing process produces conforming parts. It standardises the documentation, Forms 1, 2, and 3, used to record part accountability, raw material and process traceability, and the measured result of every design characteristic.

What is First Article Inspection?

Objective evidence the process works.

A First Article Inspection (FAI) verifies that the first production-representative part from a new or changed process conforms to every drawing and engineering requirement. Done properly, the FAI package is the trust anchor between supplier, prime, and customer.

Why FAI programs struggle

The six challenges that create the most FAI delays, rework, and compliance risk.

Whether you're managing supplier submissions, internal FAIs, or large aerospace programs, these are the issues that most commonly impact schedule, quality, and approval success.

FAI Backlogs & Schedule Delays

Large FAI queues, staffing constraints, and growing workloads can quickly impact delivery commitments and customer expectations.

Customer Rejections & Rework

Incomplete documentation, inconsistent interpretation, and missing requirements often lead to costly resubmissions.

Ballooning & Characteristic Accountability

Complex drawings, model-based definitions, notes, and tolerance interpretation create significant documentation challenges.

Partial & Repeat FAI Decisions

Determining the correct scope after design, process, source, or manufacturing changes is often misunderstood.

Supplier FAI Review & Approval

Reviewing large volumes of supplier FAIRs requires consistency, technical expertise, and scalable review processes.

Documentation & Traceability Gaps

Material certifications, special processes, test reports, and inspection records must remain fully traceable and audit-ready.

How FAIRQA helps

Expertise across every AS9102 discipline.

Full FAIPartial FAIDelta FAIBallooned DrawingsForms 1, 2 & 3Supplier FAI ReviewFAI Approval SupportFAI Backlog ReductionAerospace Quality EngineeringNew Supplier OnboardingFacility Relocation SupportManufacturing Transfer SupportProduction Line MovesSource Inspection SupportProcess Change EvaluationSupplier Recovery ProgramsQuality DocumentationRoot Cause AnalysisCorrective ActionsProcess Compliance

The FAIRQA ecosystem

Services, Link, Network, Training, Tracker, one platform.

FAIRQA connects expert services, expert guidance, professional community, scenario-based training, and workflow software into a single aerospace quality platform. Every product is shaped by the real AS9102 questions teams face on the shop floor.

Ready to clean up your AS9102 FAI program?